One-Stop Solution for Long-Lasting Steel Performance

Sometimes our clients require additional protection against corrosion, especially in coastal areas with harsh environmental conditions. In such cases, we leverage shot blasting and hot-dip galvanizing to ensure long-term durability and performance.

Comprehensive Steel Protection

At Galco’s Dublin facility, steel components go through a two-step process to ensure maximum durability and corrosion resistance.

Shot Blasting and Galvanizing Grain LNG Terminal (3)
Shot Blasting Elcometer Readings

Step 1: Shot Blasting – Preparing the Steel Surface

Before galvanizing, every piece of steel is shot blasted (Sa 2.5) to roughen the surface and increase its area.

This method is well-known for producing a thicker galvanized coating—adding approximately 50% more thickness, which significantly enhances corrosion protection.

This crucial step often enables Galco to achieve and even exceed the minimum coating thickness of 140 microns, as required by project specifications.

Hot dip Galvanized Isle of Grain
Hot Dip Galvanizing Elcometer Readings

Step 2: Hot-Dip Galvanizing – The Ultimate Protection

After shot blasting, the steel is immersed in a 450°C molten zinc bath, forming a durable, corrosion-resistant coating.

This process:

  • Creates a long-lasting protective barrier against rust and environmental damage.
  • Extends the steel’s lifespan, reducing maintenance costs.
  • Provides an abrasion-resistant finish, hot dip galvanized coatings are made of zinc-iron alloys that are tougher than the original steel and are perfect for demanding industrial applications.

By integrating both processes under one roof, Galco delivers high-quality, long-lasting steel components that meet the highest standards, saving time, logistics, and additional costs for clients.

Durable and Efficient Infrastructure

In many cases, Galco’s expertise ensures that steel components are fully prepared to withstand even the most demanding environments. By delivering a robust and long-lasting protective solution, Galco plays a key role in supporting a wide range of projects with future-proof infrastructure.

Clients continue to choose Galco for its ability to provide a seamless, one-stop solution for steel preparation and protection. With industry-leading turnaround times and a commitment to quality, Galco helps keep projects on track—without compromising on performance.

Ready to fortify your next project? Let’s discuss how we can help.

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